Shutdown and Turnaround Process Optimization

Case Studies

Shutdown and Turnaround Process Optimization

Poor performance in the shutdown and major turnaround schedules of one of its large chemical processing plants was the issue for a leading refining, chemical, and biofuels company. Underperformance caused consistent overruns in planned down-time, shutdowns took 134% longer than anticipated, and $15.7 million in lost variable margin was lost.

Activities in this case study include:

  • Analysis
  • Benchmark Policies
  • Turnaround Process
  • RACI (Responsible, Accountable, Consulted, & Informed) Chart
  • High Performance Management System
  • Shutdown/Turnaround Process
  • Compliance Tracker
  • Metrics Dashboard with Drilldown Capability

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